With annual revenue of about $5.6 billion (will change with new earnings), Owens Corning reigns as the world's largest manufacturer of fiberglass and related products. In fact, the company's Fiberglas brand products have found their way into everything from boat hulls, to automobile roofs, and electronic windmill blades. The woes of the downturn in the economy pale in comparison to the difficulties Owens Corning experience in 2000. At that time, the company filed for Chapter 11 bankruptcy protection caused by a massive liability from the settlement of asbestos related lawsuits.
The Owens Corning bankruptcy, however, kept senior executives, such as David Johns, the company's CIO, focused on steering a steady course for the business. Johns carried out a steady to take cost out of the business, while increasing productivity, and improving the governance process to make better technology investment decisions. He says, "Taking cost out of business has helped us to drive the low-cost manufacturer. The economic downturn just magnifies that situation and help promoted us to focus more on our customers. We want do as much as we need to do for them."
Enteprriseleadership.org recently down with Johns to talk to him about he has navigated his company's technology course beyond bankruptcy. Here is what he had to say:
EL. Can you describe your technology organization?
DJ. We have one global IT organization staffed with about 400 internal IT professionals. They focus on applications development, business value, business consulting. I am also accountable for our global shared services organization. A service manager handles much of our outsourced IT infrastructure. We got into outsourcing early. Third-party outsourcers handle our entire commodity IT services. We have a development team in Europe, Asia and U.S., which covers our North American/Canadian and South American interests.
EL. Because your company went through some tough times in the early 2000s, how have you built IT to drive the company forward?
DJ. From 2001 to about 2006, we were in we were in Chapter 11. We have always had tight ties to the business especially for driving global standards and common solution across the enterprise. We always have strived to customize and localize services where we required them.
EL. How have you created business impact of IT throughout your tenure at Owens Corning?
DJ. During our Chapter 11 years, we focused on reorganizing the company and taking cost out. Being in Chapter 11 gives you a chance to rethink and do over much of the things that you have done in the past. We focused on taking cost out of both IT and the businesses. I also operated our supply chain organization for seven years. Here we focused on logistics and supply chain planning.
EL. Where specifically did you take cost out of IT or the business?
DJ. We took much cost of our backoffice transaction systems and our logistics organization. Owens Corning focuses heavily on logistics. After all, how we get our products to market depends on our logistics capabilities. We concentrated on more effective logistics processes, and sourcing processes.
When it comes to the backoffice, we look for more efficient and effective ways to work with and connect to our customers. We also look for ways to leverage processes across our three major business franchises, as well as the different regions of the world.
As a function, IT enables us to drive leverage. We have a purview across the enterprise that perhaps other folks in the organization do not have. We also have a focused global shared services strategy to standardize the backoffice processes that do not touch our customers. We have made these processes more visible and transparent, as well as effective. We have outsourced the processes that provide no value to our customers.
EL. What processes are IT focused on and why?
DJ. Today, we look at financial process, such as accounts payable, accounts receives, cash applications, payroll, and HR administration functions. We also concentrate on general accounting processes, such as fixed assets.
We have moved quickly into the HR administrative processes and backoffice administrative processes for our customers. We do not plan to focus on a one-size fits-all strategy for our customers. If something will not help us get closer to our closers, then we will not do it.
Sourcing is another area for us. We look for common areas across our supply chain processes. Long-term forecasting, however, has been tough during these economic times. To this end, we look at short-term forecasting.
EL. What types of investments have you made to get closer to your customers and to drive that revenue?
DJ. Our diversified, expansive customer base ranges from a local building contractor all the way to a Home Depot or a Lowes. Our businesses have done a great job of trying to understand our customers better and determine how to serve their needs. We have a customer discovery process where we go out and talk to our various customers across the various businesses. We listen to their needs and respond with how we can provide value to them. For example, customers often respond to us with in-depth interviews and feedback about what services they value from us. We then take that input and adjust it to provide our customers with the appropriate services, such as online access to EDI transmission of documents or different call center technologies to vendor managed inventory.
EL. Can you tell me about specific investments you have made?
DJ. We have invested heavily in SAP and in some Web technology that we use today. We also have invested heavily in our call center technology that we use. We have call centers across the world.
EL. Where is your business impact of technology coming from?
DJ. Our focus is productivity, taking cost out and enabling ease of business to our customers. We want to provide an environment for our businesses and our innovation folks to engage in open innovation. This concept will enable us not only to drive product innovation internally, but externally as well.
EL. Can you give me an example of how you are making it easy for your customers to do business with you?
DJ. We allow our customers to go online and see their status of orders. That is a very simple one. Our composite business is more business-to-business oriented. As a result, we provide electronic communication to our composite customers. It allows us to interface more efficiently with them and makes it easier to do business with us.
EL. Have you linked your supply chain with your customers' supply chains?
DJ. In some ways, we have. It has been easier to connect our supply chain with those of our smaller customers than with our larger customers. Sharing forecasting and vendor managed inventory, and gaining more visibility into their supply chains has helped us to work closer with our distributors and to service our end customers better.
EL. Do you know how much cost you have driven out of the business?
DJ. It depends on what time frame you mention. From an IT perspective over the years, we have driven out well over $100 million. From a business perspective, we have focused some technology initiatives every year in the supply chain area. We also have manufacturing technology groups that look for ways to build a more stable, less variability, more quality manufacturing technology platform. We have targets in the $25 million to $35 million a year range just on those programs alone.
EL. Are those technology groups part of your organization?
DJ. Yes! We also have a business integration group. It works with our businesses and our business leaders to understand what goes on, what issues we have, and what opportunities come our way. We then translate these things into ways technology can help us take advantage of new opportunities. That group works with the individual businesses.
We have our manufacturing technology group which works with our manufacturing group. We also have what I would call functional groups that work with finance, sourcing, HR, and legal. They go through the same kind of process about looking to apply technology to our opportunities.
We bring all of the information back and then go through a rigorous priority process -- both form a top down and a bottoms-up standpoint. As we continue to evolve more things, we begin to drive from the top down rather than the bottoms up. We have some good line of sight into some things that focused on making some good progress for the business.
EL. What is your formal governance process?
DJ. We have spent much time with other senior executives of our company to understand what the big issues are, understanding what the big strategic direction is, and then figuring out how to apply technology the best way to drive business value.
Our governance process has gone through various phases. An acquisition we made in 2007 threw our entire portfolio process on its ear. We spent much time focusing on integrating this major acquisition. Today, we have begun to re-establish our process where we will meet regularly monthly. Sometimes we will also meet quarterly. It all depends on the cycle and our priorities.
EL. How do you look at your portfolio? Do you have different types of investment categories?
DJ. Yes! We have investment categories for productivity, cost out, customers, regulatory, and compliance.
EL. How do you measure the results of these investments?
DJ. It depends on what the investment is. Part of the investment decision rests on the quality of the business case. We have a rigorous process for business case submission. It ensures that not only do we deploy a technology that provides value that we actual track the value and make sure it is sustainable. One of the biggest mistakes many technology organizations make assumes that something can sustain itself. We rarely see this happen. You have to put the processes in place to ensure that you can sustain the project. For most of technology investments, we will track the savings or track the benefits for about a year.
EL. What methodology do you use to track these investments?
DJ. For a deployment or an investment, we use the stage-gate process absolutely. We make sure that we deliver the benefits we said we would. We have a very well defined stage-gate process that we all go through for all technology investments. We also use financial metrics such as return on investment and economic value add. Some times, we use pure cost take out and time value return. We partner with our finance organization to track those benefits that way.
EL. Do you use the balanced scorecard at all?
DJ. We have used the balanced scorecard in the past. Right now, we do not want to use it. Everything has a purpose depending on your cycle.
EL. Are you getting into more analytics?
DJ. Absolutely! Our biggest initiative today looks at providing better visibility and analytics into our technology investment cycle. Our weakest performance over the years has been on investment patterns and acquisitions. For example, we have lacked standards within the business because of our inability to provide good analytics. We have greatly improved the quality of our analytics to the business.
EL. You said your company made an acquisition a couple of years ago. Have you improved the speed up the integration time?
DJ. It was the biggest acquisition that our company has made in quite some time. It made us a true global company. We have been successful in driving synergies, but we concentrated on building the ship while we sailed along. We have looked how to build the right approach or platform for us to speed up the integration of an acquisition.
EL. How has the economic downturn affected Owens Corning?
DJ. It has tough economically for many companies. We are happy with where we are. We performed very well given that the economy affects how we operate. Taking cost out of business has helped us to drive the low-cost manufacturer. The economic downturn just magnifies that situation and help promoted us to focus more on our customers. We want do as much as we need to do for them.
EL. Are you currently hiring IT professionals?
DJ. We are always looking for good talent who can make the company successful.
Elizabeth M. Ferrarini is a technology writer from Boston, MA. Reach her at elizabethferrarini@yahoo.com.
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